Sanding Volume CH

In a cased hole scenario, sanding occurs while solids come into the wellbore trough perforations. Depending on the distribution of the perforations along the wellbore, the amount of sand produced differs. With the Sanding Volume CH form (solids production > Sanding Analysis > Sanding Volume CH) you can calculate the mass of produced sand for a cased hole (CH). This is calculated for all production scenarios as defined on the Production Scenarios form. The settings for the perforations are set (and can be reviewed) on the Perforation Orientation Scenarios form. Calculating many different scenarios by varying the angle of 1st perforation, enables you to find the optimal perforation orientation scenario. After specifying the settings per production scenario, you run the calculations for all your production scenarios in one go.

To calculate the sanding volume

Specify Input Data

MD range  Specify a start and end MD to perform the analysis.

In case production zones exist on the Production Zones form, the MD range on that form will be used as a filter; for zones set to 'Open', the values for depths that are outside of this range, will be filtered out.

Production Scenario  Select a production scenario from the drop-down list. The form lists all the settings for the selected production scenario. If needed, you can adjust any setting. Do this for all the production scenarios. When you run the calculation, it is done for all the production scenarios in your case.

Analyze Perforation Orientations

The table in this section lists the available perforation orientation scenarios for the selected production scenario. Select the checkbox in the 'Use' column for the perforation orientation scenarios for which you want to perform the Sand Mass calculation. The selected data is then listed in the table in the Calculate Volume section for further use in the algorithm.

Click Re(Calculate) to execute the Load Factor calculation for every perforation from the selected perforation orientation scenarios for all your production scenarios. The table is populated:

  • If the Load Factor for a perforation is greater than 1.0, that perforation is regarded as a failed perforation. The maximum Load Factor value for a perforation orientation scenario is listed in the table (Max Load Factor column), as well as the amount of failed perforations (Failed Perforations Count). The calculated values in the table are rendered in red if the Max Load Factor is greater than 1.0, an indication that this scenario produces sand.
  • If the Max Load Factor is less than 1.0, the values in corresponding cells are rendered in black.

You use this information to understand which perforation orientation scenarios are better or worse, and which one(s) you want to include in the Sand Mass calculation.

Calculate Volume

The Sand Mass is calculated based on the Wilson formula (SPE 78168, Willson et al., for dry oil producers). This is an empiric formula using lb/tbbl (pounds per thousands of barrels) as unit. Before you specify or update the input parameters in the Calculate Volume section, you must select the fluid type.

  • Fluid - Sanding Rate is calculated in lb/tbbl.
  • Gas - Sanding Rate must be converted from the liquid based unit to a gas based unit, lb/Mft3 (pounds per million of cubic feet). The Volume Conversion Settings button is enabled. Click on it to open the Fluid Volume Conversion form, and select a conversion factor. This can either be a log or a constant.

LF Coeff  A default value is already entered. If needed, you can adjust it.

LF Power Coeff  A default value is already entered. If needed, you can adjust it.

Reynolds Number  A default value is already entered. If needed, you can adjust it.

Reynolds Number Coeff  A default value is already entered. If needed, you can adjust it.

Reynolds Number Power C  A default value is already entered. If needed, you can adjust it.

In the table, all selected perforation orientation scenarios form the Analyze Perforation Orientations are listed.

Production Rate  To convert Sanding Rate to Sand Mass, you must specify a production rate.

Field Observation Factor  When you use this factor, the calculated mass will be multiplied with this factor. You can use this multiplier in case you want to 'tie' calculated values to field observations without changing input parameters, especially when it is not clear which parameter has the highest impact on the results calculations.

Click (Re)Calculate to calculate the sanding rate for all production scenarios with the selected perforation orientation scenarios, and the Sand Mass (Sand Mass = Sanding Rate * Production Rate, with unit conversion). The sanding rate results are listed in the last two columns of the table, Max Sanding Rate per Perforation, and Cumulative Sanding Rate in Formation.

Click Show Mass to show the cumulative produced Sand Mass in the Solids Production View and calculated Sand Mass logs (both Cumulative and Absolute) in the Well View.